Super Air Wipes Bring It Full Circle

The Super Air Wipes literally bring a full circle of converging airflow onto the surface of whatever is passed through it. That airflow can blow off, cool, clean, or dry products. A Coanda profile is designed into the body of the unit to maximize entrainment of ambient air from the upstream side as well as give the precision angle for the air to exit from and impact the target. This gives the air stream moving the target zone a 30° angle to the surface to provide a substantial shear force for debris removal. This also ensures the large volume of ambient air entrained will all travel in the correct direction and not become turbulent before impinging on the surface.

Implementing a Super Air Wipe salvaged a $30,000 job for this customer. Read all about it in our Case Study Library (registration required)

To provide ease of installation, a unique clam-shell design was engineered to provide clamp-over installation rather than traditional threading methods. This also permits quick changes in size when needed in rapid product change environments.

Gen4 Super Ion Air Wipe

To meet all the tasks at hand, the Super Air Wipes are offered in two main materials of construction. Aluminum body with brass air fittings, connected with stainless steel hardware, shim, and connecting hose for up to 4” (102mm). As well as 303 stainless steel body with stainless steel bolts, shim, the connecting hose for up to 4” (102mm) and fittings. The stainless-steel components give the units better corrosion resistance, higher temperature ratings, and more durability in harsh industrial environments.

Super Air Wipe Family Photo

EXAIR stocks the aluminum Super Air Wipes with inner diameters from 3/8” (10 mm) for wire and cables up to 11” (279mm) for large pipes and hoses. The aluminum models have a temperature rating of up to 400oF (204oC). We also stock stainless-steel models from ½” (13mm) to 4” (102mm) inner diameters, and they have a temperature range of up to 800oF (427oC). If you require different diameters or materials, we can do that as well easily.

Super Air Wipe Kit

The Super Air Wipe kits help get the most out of the air wipes. A kit will include the Super Air Wipe, a filter, a regulator, and a shim set. The filter will remove bulk liquids and debris from the compressed air to keep the performance optimal. The regulator is used to fine-tune the force provided by the Super Air Wipe. This helps to not over-use the amount of compressed air required for the job.

With a regulator, you can make fine adjustments to get the proper amount of air. For coarse adjustments, you can add shims to increase the airflow and force. They are easy to install on the Super Air Wipes to allow for applications to have more cooling, faster drying, and better removal of tough debris. For cleanliness and control, the Super Air Wipe Kits would be recommended for your application.

Robotic Welder fitted with EXAIR Super Air Wipe

With the creation of the Super Air Wipe, uniform cleaning, cooling, and blowing around the outside of parts is a simple task. You don’t have to worry about a variety of nozzles to target the circumference or a fabricated blow-off device that will waste air and take much time out of your day. A simple Super Air Wipe Kit purchase will solve the problem and keep production going. If you need help selecting the proper size or want to know what material we would recommend for your application, contact us.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

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